Customised, efficient and sustainable flexo lines for Folding Carton

TRESU Solutions’ customised, automated inline flexo printing and converting lines are the perfect answer for the efficient and sustainable production of high-impact single-pass folding cartons, whether in short or long runs.   

The Flexo Innovator is available in 670mm, 900mm, 1100mm, 1400mm and 1700mm widths. Its modular platform enables custom configuration, with any number of printing stations and a host of added-value processes besides just flexo. These can include cold foil and lamination, front or rear printing/coating capability, metallic effects, enhanced gloss and brightness or scratch-sniff and functional coating effects.

Thanks to state-of-the-art drying and sleeve technologies, and process control, the Flexo Innovator delivers perfect quality at high speeds exceeding 600m/min, while keeping waste and emissions to a minimum.  The TRESU-designed drying and curing systems come with air recirculation facilities that regenerate 80 percent of energy needs. Sleeves eliminate bouncing at maximum speeds. Additionally, with inline register and colour measurement systems and TRESU ink supply systems, consistent accuracy within one of targets is reached with minimum material waste and maintained throughout each production run.

The TRESU line is designed for fast setup times and a minimum of manual intervention: servo drives enable fast change between the wide range of repeat sizes needed in folding carton, from 480mm to 1050mm, without recalibration; pneumatic sleeve systems allow changeovers in seconds; automatic chamber cleaning ensures simultaneous ink changes in minutes. And with a horizontal configuration, all parts of the press are easily reachable by the operator.

Our journey with the customer only begins with the press installation: at TRESU, we believe in helping users of our technology achieve continuous improvement throughout the lifetime of the press. Customers benefit from technical support and application advice, training, global care programmes with 24-7 availability, regular maintenance, and materials testing – both on-site and at our Innovation Centre at our headquarters in Denmark.